Plate pre-press

Diaven produces photopolymer printing plates on two production lines available in the full range of thicknesses, in relation to the specific printing methods and different types of material.

We produce typography plates for flexo printing on sleeves, trays, cartridges.

Digital photopolymer plates (Round and Flat Top)
  • Thickness: 1.14 – 1.70 – 2.54 – 2.84 – 3.94 – 5.50mm
  • Size: max 2m x 1.25mt
  • Applicable inks: water based, solvent based, EB, UV
  • Uses: Flexible print media and corrugated and folding cardboard
  • Photopolymers used: Dupont, Asahi, Flint, MacDermid
  • Related services: pre-assembly
Typography plates
  • Thickness: 0.73 – 0.95 mm
  • Size: 480 x 320 mm
  • Applicable inks: solvent, UV
  • Uses: dry offset printing on cans, cartridges and tubes for chemical and cosmetic products, plastic food containers
  • Photopolymers used: Toray, Flint
  • Related services:

The benefits of choosing Diaven

  • An engraving of superior speed and precision, by implementing the sector’s best technological innovation
  • High responsiveness and total traceability of the status of the orders, monitoring system accessible at all moments
  • System geared towards the automation of the many phases of the production process:
    • shortened production time
    • Productivity increased by 140% on annual basis
    • up to 14 hours per day of continuous work
  • Synergy at all production levels through workflow integration
  • Operational Management: instant management of the production sequence and immediate organization of priorities
  • Complete control of order volume variations, always ready resolution of every urgency
  • Data preservation and complete repeatability of the work

Technology and production

Digital photopolymer plates (Round Top and Flat Top) in large format (2,03 mt x 1.27 mt) 

  • FLEXO FHD technology – UV Esko in line Full HD
  • FLEXO HD technology – Esko HD

N. 03 CTP (Computer to Plate) ESKO for digital photopolymer plates up to the maximum size (127×203 cm), of which 02 with high definition optics.
N. 02 Independent lines of exposure, development, drying and fixing of the plates (127×203 cm)

Modular production line VIANORD EASY TO PLATE™ TWO, featuring:

  • EVO 5 BP PROCESSOR enabling the monitoring and traceability of the process;
  • AUTOMATIC DRYER EVO 5 to establish the maximum temperature uniformity of the plate;
  • LIGHT FINISHER – STACKER EVO 5  with control light for UVA and UVC exposure and n.8 drawers to collect the completed plates.

Control systems: ESKO VIEWER, X-Rite, EFI, ENFOCUS, VIPFLEX, TECKON

 

Typography plates
Combitype A4 A3 – Cartomac with water development

Industries

  • Food & Beverage
  • Gardening
  • Pet Food
  • Building
  • Appliances
  • Cosmetics & Toiletries

Materials

  • Bags, envelopes and plastic shopping bags,
  • PVC and paper
  • Packaging for beverages
  • Gifts and packaging papers
  • Tissues
  • Cartridges for chemical products
  • Plastic food trays
  • Paper and aluminium labels
  • Corrugated and solid cardboard boxes

Services and consulting

  • Express delivery
  • Packaging design
  • Assisted machine start-up/ assistance in starting
  • Training on new products and technological innovation, and analysis of the testing results
  • Assistance in the development of the characterization of the printing process / production of packaging (dies)
  • Consulting for services or accessory products
  • Consulting for the optimization of the product life cycle
  • Access to order tracking

Request a quote

  I have read the conditions on processing personal data and agree to the processing of my personal data